4.3.19 · D3Semiconductor Fabrication

Worked examples — FinFET transistor structure

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This page is a drill. The parent note built the two master formulas; here we push them into every corner case so no exam or real chip surprises you.

Before touching numbers, we must re-earn every symbol, because a formula you can't read is useless.

With every symbol now defined and pictured, here are the two tools:

Because the relative permittivities are fixed, throughout. We use that shortcut constantly.

The two figures below are the pictures behind and — read them first, then the algebra becomes obvious.

Figure 1 — what means geometrically: it is the depth to which the drain's field leaks into the channel; more gates squeeze that leak shorter.

Figure — FinFET transistor structure

Figure 2 — what is: the perimeter of channel a fin's cross-section exposes (two pink sidewalls + one yellow top).

Figure — FinFET transistor structure

The scenario matrix

Every problem this topic can throw is one of these cells. Each worked example below is tagged with the cell(s) it covers.

Cell What it tests Where it bites
A. Gate count vs vs vs planar → double-gate → FinFET → GAA
B. High- swap change (oxide material) high-k dielectrics shrink
C. Degenerate geometry , , one factor huge limiting behaviour of
D. Design-rule inversion given target , solve for allowed rearranging the formula
E. quantization need whole fins, ceil rounding you always overshoot
F. Tall-thin limit vs square fin when holds/fails
G. Word problem real chip: match a planar width budget layout translation
H. Exam twist trap combining two effects at once thicker fin and more gates fight

Cell A + B — Gate count and oxide material

  1. Collapse the permittivity ratio. Why this step? Only the ratio enters , and cancels, so we never need its numeric value.

  2. Reduce to one clean expression. Why this step? Everything except is now a fixed number (), so we see the -dependence at a glance.

  3. Evaluate each gate count. Why this step? is planar, is the FinFET, is GAA/nanosheet.

Verify: , so going should cut by : ✓. Doubling gates only divides by , not by 2 — the forecast trap.

  1. New ratio. . Why this step? A bigger oxide permittivity shrinks the ratio.
  2. Plug in. Why this step? Same structure, only the ratio changed.

Verify: dropped from nm to nm — smaller, hence better electrostatics. This is why real FinFETs use high- dielectrics: a bigger in the denominator shrinks . ✓


Cell C — Degenerate & limiting geometry

  1. (ultra-thin body). Why this step? A zero product under the root gives zero. Physically means perfect gate control — the drain field cannot penetrate. This is the ideal limit FinFETs chase (thin fins!).
  2. (perfect oxide). Same algebra: . Why? Thinner oxide = gate closer to channel = tighter grip.
  3. Both large (bad case), nm. Why this step? Fat body + fat oxide = huge = the gate loses control long before the drain — full-blown Short-Channel Effects.

Verify: each limit is monotone: increases with and , decreases with . The zero cases are consistent (product hits 0 ⇒ root is 0). ✓


Cell D — Design-rule inversion

  1. Turn the rule into a ceiling. Why this step? The design rule is a bound on , so first find that bound.
  2. Square the natural-length formula to free . Why this step? Squaring undoes the square root so comes out linearly — the algebra collapses neatly because the constants happen to cancel to 1.
  3. Apply the ceiling. Why this step? is directly here, so the max fin width is nm.

Verify: plug back: nm, and ✓. Any fatter fin breaks the rule.


Cells E + F — Effective width, quantization, tall-thin limit

Read Figure 3 first: it plots as a staircase, so you literally see why the answer must jump to a whole fin.

  1. One-fin width. Why this step? Two sidewalls carry current () plus the top ().
  2. Raw fin count. Why this step? This is how many fins the target wants — but fins are whole objects.
  3. Ceil to whole fins. Why this step? You cannot etch a fractional fin; width is quantized. Round up so you meet (or exceed) the target — trace the red target line up to the first step that clears it in Figure 3.
  4. Actual width.

Verify: ✓ (target met), and ✓ (two fins would fail). The overshoot of nm is the price of quantization. ✓

Figure — FinFET transistor structure

Look again at Figure 2: the top slice (yellow) is what the shortcut throws away. When the wall is tall, that slice is a rounding error; when it is square, it is a big chunk.

  1. Tall-thin exact. nm; shortcut nm. Why this step? Compare exact vs shortcut to size the error.
  2. Tall-thin error. — small. Why? The top () is a tiny slice of the perimeter.
  3. Square exact. nm; shortcut nm. Why this step? Now the top is a big fraction.
  4. Square error. — large. Why? When is comparable to , ignoring the top is a real mistake.

Verify: shortcut is good () only when ✓. Square fins need the full formula. This is exactly why real fins are drawn tall and thin.


Cell G — Real-world word problem

  1. Per-fin width. nm. Why this step? Every fin contributes the same perimeter of channel.
  2. Fins needed. . Why this step? Match the old budget, round up to whole fins.
  3. Delivered width. nm. Why this step? Report what the layout truly provides.

Verify: ✓; five fins give ✓ (insufficient). The FinFET version delivers the planar drive strength with margin, packed in a smaller footprint — the scaling win. ✓


Cell H — Exam twist (two effects fighting)

  1. Baseline planar. nm. Why this step? Establish the "before."

  2. New FinFET with fat fin. nm. Why this step? Both changes applied at once — that's the trap.

  3. Compare. : did improve, but only by . Why this step? The gates () barely beat the thickness (); net factor .

  4. The right move. Keep the thin fin () and : nm — far better. Why this step? Never trade away thin-fin electrostatics for width; get width from height () instead.

Verify: and ✓; the thin-fin FinFET beats both ✓. The exam lesson: thin fins for control, tall fins for current — the leakage-vs-drive trade must be won on the right axis.


Recall

Why does doubling divide by only , not 2? ::: sits under a square root: , so gates . In Example 5, why and not ? ::: Fins are whole; width is quantized, so you ceil up to meet the target and overshoot to nm. When is safe to use? ::: Only in the tall-thin limit (error under ~5%); square fins need the full . High- oxide raises — why does that help? ::: is in the denominator of ; bigger shrinks , tightening gate control.


See also