4.3.19 · D4Semiconductor Fabrication

Exercises — FinFET transistor structure

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All problems use the tools from FinFET transistor structure:

  • Natural length (how far the gate keeps control):
  • Effective width (how much current one fin carries):
  • SCE design rule: keep (some use ).

Related ideas you may lean on: Short-Channel Effects, DIBL, Poisson's Equation in MOS Electrostatics, Gate-All-Around Transistor, Planar MOSFET.

Figure — FinFET transistor structure

Level 1 — Recognition

L1.1

On a FinFET, name the three surfaces where the gate controls the channel, and state what value of this gives.

Recall Solution

The gate wraps the fin on the top plus the two vertical sidewalls → three gated surfaces → . Look at the fin in figure s01: the orange gate hugs three faces of the blue fin.

L1.2

Which single symbol in counts "how many sides the gate wraps," and does a larger value of it make bigger or smaller?

Recall Solution

That symbol is . It sits in the denominator of . A larger denominator makes the fraction smaller, so larger smaller (better gate control). Wrapping more sides helps.

L1.3

"Smaller is good." In one sentence, why?

Recall Solution

Small means the gate keeps electrostatic control over the channel down to a shorter gate length, so we can shrink (via ) without the drain taking over — i.e. fewer Short-Channel Effects and less DIBL.


Level 2 — Application

L2.1

Compute for a double-gate device () with , , nm, nm.

Recall Solution

Step — cancel (WHY: it's in both permittivities, so it divides out and only the relative numbers 11.7 and 3.9 survive): Step — plug in: Sanity: it sits between planar ( nm, ) and FinFET ( nm, ) — more gates, smaller . ✓

L2.2

For that double-gate device, what is the minimum allowed by the rule ?

Recall Solution

L2.3

A fin has nm, nm. Find for one fin, and the total for fins in parallel.

Recall Solution

One fin (WHY: current runs along both sidewalls of height and across the top of width , and conducting widths add): Three fins in parallel add up:


Level 3 — Analysis

L3.1

Start from planar nm (). By what factor does shrink when you go to a FinFET with , keeping the same? Then explain in words what that factor buys you.

Recall Solution

Only changes, from to , and it sits under a square root: So shrinks by . Via , the minimum gate length also shrinks by : planar nm, FinFET nm. That headroom is the entire reason FinFETs replaced planar devices at advanced nodes.

L3.2

You want to halve without changing the number of gates . Give two distinct single-knob ways, and state by how much you must change each knob.

Recall Solution

. To halve you must make the product one quarter of its value (because ).

  • Knob A: cut to (a much thinner fin) — a reduction. Hard to etch that thin.
  • Knob B: cut to — a reduction. Limited by gate leakage / Gate Oxide and High-k Dielectrics.
  • (Balanced option: cut each by ; then the product drops and halves, spreading the burden.)

L3.3

A tall fin has nm, nm. What fraction of comes from the top surface? Interpret why the "tall thin fin" approximation is reasonable.

Recall Solution

The top contributes only ; the two sidewalls dominate. That's why is a fair shortcut for tall, thin fins — the top term is a small correction.


Level 4 — Synthesis

L4.1

A design needs a total effective width nm. Fins are nm, nm. How many fins are required, and what total do you actually get?

Recall Solution

Step — one fin: Step — how many needed (WHY : you can only add whole fins — width is quantized): Step — realised width: You overshoot to 582 nm because a partial fin is impossible.

L4.2

Two candidate fins deliver the same nm per fin:

  • Design P: nm, nm.
  • Design Q: nm, nm.

Both use nm, , same permittivities. Compute for each (remember ) and say which design is electrostatically safer.

Recall Solution

First check both give : P ✓, Q ✓. Design P ( nm): Design Q ( nm): Same current, but Q's fat fin gives over twice as large → far worse short-channel control. Design P (tall, thin) wins. This is the "thin fins, tall fins" rule made numerical.


Level 5 — Mastery

L5.1

A foundry offers a jump from FinFET () to GAA nanosheet (), keeping nm, nm, permittivity ratio . (a) Compute for both. (b) Give the minimum for each using . (c) In one sentence, why is the gain from smaller than from ?

Recall Solution

The constant part: . (a) FinFET: nm. GAA: nm. (b) : FinFET nm, GAA nm. (c) , so the ratio (a 13% cut) is much milder than (a 42% cut). Because of the square root and diminishing returns, each extra gate helps less than the one before.

L5.2

Design task. Target: total nm and nm, with , nm, ratio . You may choose (max 60 nm, etch limit) and (min 5 nm). Pick , then the smallest that meets the width target, and verify .

Recall Solution

Step 1 — pin down first (WHY: depends only on here, so it sets the fin thinness before we worry about count): Need nm. Choose the thinnest allowed, nm → nm ✓ (comfortably under 3). Step 2 — max out height for most current per fin: nm. Step 3 — count fins (ceiling, whole fins only): Result: nm, nm, fins → nm, nm. Both targets met.

L5.3

Reflection. In L5.2 you overshot to 500 nm when 400 was needed. Explain why you can't trim it back to exactly 400 by shrinking one fin's height, and what design lever does let you fine-tune width.

Recall Solution

Within a row of identical fins you'd normally keep uniform for manufacturability, and even if you shrank all four, jumps in steps of per fin — it's continuous in but you'd need -style tweaks that fight the etch process. The clean, standard lever is (whole fins), which makes width quantized: you land on the nearest multiple at or above target and accept the overshoot. Fine analog trimming is done with other devices, not by carving fractional fins.


Wrap-up

Recall

The three formulas covered everything ::: for control, for current, and tying them to gate length. The single biggest habit these exercises drill ::: undo the square root before reasoning about factors — and respond very differently to the same knob.

See also: Moore's Law, Dennard Scaling for why we keep shrinking in the first place.