4.3.20 · D4Semiconductor Fabrication

Exercises — Gate-all-around (GAA) nanosheet transistors

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Before the ladder, let us make the two geometric pictures the whole page rests on explicit.

Figure 1 shows this from above and from the side: the top-down box is the footprint; stacking sheets piles channels into the page's depth, not across the floor.

Figure — Gate-all-around (GAA) nanosheet transistors

Look at the left panel: three sheets sit on the same floor rectangle (dotted) — the footprint is unchanged. The right panel shows one sheet's cross-section, and why the gate-controlled perimeter is : trace the teal gate around the orange sheet and you cross two long faces ( each) plus two thin edges ( each).

The three tools we lean on the whole way down:

Here is the sheet width (the long horizontal dimension), is the sheet thickness (the short vertical dimension), is the gate length (how long the gate is along the current's travel direction), and is the number of stacked sheets.

Where does the formula come from? (an on-page picture, not a black box)


Level 1 — Recognition

Recall Solution
  • GAA nanosheet gate = all 4 sides (it fully surrounds the released sheet).
  • FinFET (tri-gate) gate = 3 sides (top + two walls; the fin bottom is anchored to the substrate). Compare with FinFET (tri-gate) transistors — the missing 4th side is exactly why a little current still leaks under a fin.
Recall Solution

The SiGe is sacrificial and is etched away; the Si sheets are kept and become the channels. See Epitaxy and SiGe superlattices. The whole trick is an etch chemistry that removes SiGe ~100× faster than Si.

Recall Solution

  • nm accounts for the two wide faces (top and bottom of the sheet).
  • nm accounts for the two thin edges (left and right). Total nm. (Trace it on Figure 1's right panel.)

Level 2 — Application

Recall Solution

Recall Solution

One sheet: nm. Four sheets: Same footprint, 4× the perimeter — that is the "current per unit area" win.

Recall Solution

So nm is the floor. Anything shorter and the drain field reaches across → short-channel leakage (see Short-channel effects and DIBL).

Recall Solution
  • GAA: .
  • FinFET: .
  • Ratio: → GAA delivers about the effective width in the same footprint. Figure 2 plots this bar comparison.

Level 3 — Analysis

Recall Solution

One sheet: nm. Require . Since must be a whole number of sheets, . Why round up, not down: gives only nm , so it fails the target.

Recall Solution

Both satisfy . But Design B is wider and thinner (). A wider sheet means the middle of the sheet is farther from any sidewall, so the gate's grip on the sheet centre is weaker — it drifts toward planar-like behaviour with worse short-channel control (see Subthreshold slope and gate electrostatics). Design A (narrower, thicker) keeps every point of the channel closer to a wrapping gate face. Take-away: equal does not mean equal electrostatics — geometry (aspect ratio) matters.

Recall Solution

Numerator: . Denominator: . Floor: . Units check: the 's cancel (unitless), leaving nm² under the root → in nm. ✓ Why is this small: wrapping the gate all-around puts a large -weighted term () in the denominator, shrinking the penetration depth — the drain field simply cannot punch through (see Figure 3).


Level 4 — Synthesis

Recall Solution

(a) GAA: . FinFET: . (b) Ratio → about 2.05× the on-current. (c) The channel release: selectively etching the sacrificial SiGe to leave suspended Si sheets, then conformally filling the gate stack with ALD around every freed surface. Without release, you cannot wrap the 4th side.

Recall Solution

Constraint: .

  • (i) : wide sheets, few of them (higher drive per sheet, weaker per-sheet control).
  • (ii) : narrow sheets, more of them (tighter electrostatics, lower power). Why both are valid: same total nm, but different geometry gives the designer the drive-vs-control dial that a fixed-height FinFET could not offer.
Recall Solution

FinFET floor: nm. GAA floor: nm. Headroom shorter. Percentage reduction . Why it matters: a 30% shorter allowed gate means denser, faster logic without losing switching (lower DIBL, steeper subthreshold slope).


Level 5 — Mastery

Recall Solution

Per-sheet width to exactly hit 250: ; using more sheets lets shrink (better control).

  • : → meets rule ✓, and gives the narrowest sheets → tightest electrostatics.
  • Check it clears the target: .
  • Why not ? Then nm — wider sheets, weaker control. Larger is preferred here. Chosen design: , , , . Defence: meets width target exactly, uses the maximum available sheet count so each sheet is as narrow as the patterning limit allows (best gate grip), and so it is manufacturable.
Recall Solution

Chain: more gate coverage (4 sides vs 3) → the drain field is screened on every face → smaller screening length → smaller minimum () → shorter, denser transistors with less DIBL and leakage and a steeper subthreshold slope. Enabling step: the SiGe channel release (selective etch of the sacrificial SiGe grown by Epitaxy and SiGe superlattices), which frees the Si sheets so the gate can wrap the 4th side. Deposition it depends on: Atomic Layer Deposition (ALD) — self-limiting and conformal — to line the High-k metal gate stack into the narrow suspended gaps top, bottom and sides. This same stacking-and-wrapping logic scales onward to CFET (complementary FET).


Flashcards

Single-sheet effective width for ?
nm.
Minimum when nm and ?
nm.
Minimum integer sheets for with per-sheet 68 nm?
(since ).
Percentage -floor reduction from to ?
(25 nm → 17.5 nm).
What does the stacking formula give at ?
Exactly — it collapses to a single sheet.
Are and unit-bearing?
No — they are relative permittivities, unitless ratios ( and ).
Why does equal not mean equal electrostatics?
A wider, thinner sheet puts its centre farther from any gate face, weakening short-channel control.