Exercises — Staged combustion cycle — full flow, fuel-rich, oxidizer-rich preburners
3.3.22 · D4· Physics › Rocket Propulsion › Staged combustion cycle — full flow, fuel-rich, oxidizer-ric
Yahan sab kuch directly build hota hai the parent topic par. Jab bhi koi formula aaye, hum pehle usse plain words mein batate hain, phir use karte hain — koi bhi symbol use nahi hoga jab tak woh earn na ho jaye.
Toolbox (har woh symbol jo hum use karenge)
Level 1 — Recognition
L1.1
Staged combustion ke teen flavours ke naam batao aur har ek ke liye ek real engine do.
Recall Solution
- Fuel-rich staged combustion (FRSC): hydrogen-rich turbine gas — SSME / RS-25.
- Oxidizer-rich staged combustion (ORSC): oxygen-rich turbine gas — RD-180 / RD-170.
- Full-flow staged combustion (FFSC): do preburners, ek har ek ka — SpaceX Raptor.
L1.2
Gas-generator cycle mein turbine exhaust bahar phek diya jata hai; staged combustion mein use main combustion chamber mein route karke dobara jalaya jata hai. Blank bharo aur ek sentence mein batao ki yeh kyun matter karta hai.
Recall Solution
Blank: main combustion chamber mein route karke dobara jalaya jata hai. Kyun matter karta hai: koi bhi propellant waste nahi hota, isliye chamber pressure aur specific impulse dono ko zyada push kiya ja sakta hai. Yahi "do baar jalao" trick hai — staged combustion ke efficient hone ki poori wajah. Dekho Specific impulse and chamber pressure.
L1.3
Preburners "rich" (fuel-rich ya oxidizer-rich) kyun chalate hain, stoichiometric ki jagah?
Recall Solution
Stoichiometric LOX/LH₂ ~3300 K par jalta hai, jo turbine blades ko turant pighla deta hai. Rich chalane ka matlab hai ek reactant excess mein hai; woh excess mass bina zyada energy add kiye heat absorb karta hai, isliye flame temperature drop ho jata hai ek range tak (~900–1000 K) jo turbine metal survive kar sake. Combustion deliberately incomplete hai — yeh main chamber mein finish hota hai. Dekho Combustion stoichiometry and flame temperature.
Level 2 — Application
L2.1
Ek fuel pump kg/s liquid methane move karta hai, kg/m³, pressure rise bar Pa ke against, efficiency ke saath. Pump power MW mein nikalo.
Recall Solution
Kya karein: mein plug in karo. Kyun: pressure energy per volume hai; volume flow se multiply karne par power milti hai, aur se divide karne par waste heat account hoti hai.
L2.2
Turbine drive gas mein K, , pressure ratio hai. Ideal-expansion bracket compute karo.
Recall Solution
Kya karein: pehle exponent evaluate karo, phir power, phir 1 se subtract karo. Kyun: bracket woh fraction hai jo ek ideal expansion gas enthalpy se shaft work mein convert karta hai — 0 aur 1 ke beech ek pure number. Exponent: . . Kyunki , toh milega .
L2.3
L2.2 ke gas ko J/kg·K aur ke saath use karte hue, turbine flow ka har kilogram-per-second kitna power deliver karta hai? Phir nikalo jo L2.1 ke MW pump ko supply karne ke liye chahiye.
Recall Solution
Unit flow per power: . Aage kya karein: required power ko power-per-kg se divide karo. Kyun: required power ÷ (har kg/s deta hai jitna power) = kitne kg/s chahiye. Staged combustion mein yeh ~31 kg/s waste nahi hote — yeh chamber mein flow karte hain aur dobara jalte hain.
Level 3 — Analysis
L3.1
Parent note kehta hai ki chamber pressure badhana (toolbox mein define kiya: main chamber ke andar pressure) gas-generator cycle efficiency ko cost karta hai lekin staged combustion ke liye "free" hai. Power balance ke through explain karo kyun, aur physically kya change hota hai.
Recall Solution
Balance: turbine ko saare pumps ki power supply karni hoti hai, isliye right side har pump ka sum hai (fuel pump plus oxidizer pump, har ek apna contribute karta hai): (Greek letter sigma, matlab "yeh sab add karo") simply kehta hai: fuel pump aur oxidizer pump ki power demand total karo. badhane se har pump ka badhta hai (har pump ko higher chamber pressure tak pahunchne ke liye zyada push karna hota hai), isliye right side badhta hai. Equality maintain karne ke liye, left side bhi badhni chahiye — matlab zyada preburner flow ya hotter .
- Gas-generator: woh extra bahar dump ho jaata hai aur almost koi thrust produce nahi karta, isliye jaise jaise badhta hai efficiency girti hai.
- Staged combustion: extra chamber mein wapas milta hai aur dobara jalta hai, full thrust contribute karta hai — isliye "free mein" badh sakta hai, 250–300 bar tak. Compare karo Gas-generator cycle se.
L3.2
Figure dekho. Yeh turbine bracket ko pressure ratio ke against plot karta hai ki teen values ke liye. Horizontal axis hai (1 se 6 tak); vertical axis bracket value hai (0 se lagbhag 0.55 tak). Ek butter-coloured band typical operating range – mark karta hai, aur arrows woh point flag karte hain jahan par bracket exactly hai aur jahan curve large par flat hoti hai. Figure use karke explain karo ki curve kyun badhti hai lekin flat hoti hai, aur turbine design ke liye iska kya matlab hai.

Recall Solution
Curve padhna: par (koi pressure drop nahi, left edge jahan arrow point karta hai) bracket exactly hai — koi expansion nahi, koi work nahi. Jaise jaise badhta hai, zyada enthalpy extractable hoti hai, isliye bracket badhta hai. Lekin exponent ek chhota negative number hai, isliye dheere dheere girta hai — bracket saturate hota hai (right-hand arrow yeh flattening mark karta hai), diminishing returns deta hai. Design matlab: butter-coloured band dikhata hai jahan real staged engines hote hain — deliberately chhota rakhte hain (~1.5–2). Bada us gas se pressure cheen leta jo high-pressure chamber mein enter karni hoti hai. Flat curve batata hai ki chhota pressure ratio already available work ka zyaatar hissa capture kar leta hai — isliye aap woh pressure chamber par spend karo, turbine par nahi. Turbopump design se relevant.
L3.3
Ek oxidizer-rich preburner aapki pasand se zyada hot chal raha hai aur turbine metal oxidise ho raha hai. Aap (a) aur zyada excess oxidizer add kar sakte ho, ya (b) stoichiometric ki taraf zyada fuel add kar sakte ho. Konsa flame cool karta hai, aur doosre choice ka kya danger hai?
Recall Solution
Toolbox se yaad karo: , jahan combustion se release hua heat hai aur woh mass hai jise warm karna hai. Fixed heat zyada mass par spread karne se chhota temperature rise hota hai. Kya cool karta hai: aur zyada excess oxidizer add karna (stoichiometric se aur door jaana, zyada oxidizer-rich) thanda mass add karta hai — yeh ko badhata hai bina zyada extra ke — isliye girta hai: thanda flame. Stoichiometric ki taraf jaana (b) zyada completely jalta hai, zyada release karta hai kam excess mass par, use hotter banata hai — jo aap chahte hain uska ulta. Danger: aur zyada oxygen-rich chalana gas ko aur zyada aggressively oxidising banata hai, isliye alloy oxidation problem aur bigadti hai. Yahi fundamental ORSC trade hai — aap temperature se ladte ho excess oxygen se lekin corrosion mein pay karte ho. Dekho Combustion stoichiometry and flame temperature aur Regenerative cooling.
Level 4 — Synthesis
L4.1
Mini oxidizer pump ke liye design check. Diya hai kg/s LOX, kg/m³, bar Pa, . Ise drive karne wala turbine ox-rich gas use karta hai jisme J/kg·K, K, , , hai. Nikalo (a) pump power, (b) required turbine flow .
Recall Solution
(a) Pump power: (b) Bracket: exponent ; . Bracket . Power per kg/s J/kg. Note karo ki heavy oxygen-rich gas ka low (1200 vs H₂ ka ~4500) ek bada turbine flow force karta hai — yahi ek real reason hai ki ORSC turbines bade hote hain.
L4.2
Compare: same MW deliver karne ke liye, agar hydrogen-rich gas mein J/kg·K hota same , bracket, aur par, toh kitna gas chahiye hota? Comment karo ki yeh FFSC ke baare mein kya kehta hai.
Recall Solution
Power per kg/s J/kg. Hydrogen-rich gas apne huge ki wajah se roughly ek-chauthai flow se same power deliver karta hai. FFSC mein fuel-rich (H₂/CH₄-rich) turbine light aur efficient hota hai, jabki ox-rich turbine ko kahin zyada mass move karna padta hai — yahi exactly wajah hai ki FFSC dono ko alag alag optimised turbopumps mein split karta hai, ek turbine ko dono kaam karne ke liye force karne ki bajaye.
Level 5 — Mastery
L5.1
Full mini-cycle. Ek FFSC methane engine ka fuel side: pump kg/s CH₄, kg/m³, Pa, . Iska fuel-rich turbine: J/kg·K, K, , , . (a) Pump power. (b) Turbine bracket. (c) Fuel-rich preburner flow . (d) Total fuel flow ka kitna fraction preburner se guzarta hai, aur kyun "dobara jalana" key hai ki woh waste na ho?
Recall Solution
(a) W MW. (b) Exponent ; ; bracket . (c) Power per kg/s J/kg. (d) Fraction , yani lagbhag 37.5% fuel preburner se guzarta hai. FFSC mein woh gas vent nahi hoti — yeh turbine se exit karti hai abhi bhi unburnt methane se bhari aur chamber mein dump hoti hai baaki jalne ke liye ("dobara jalti hai"). Isliye 37.5% abhi bhi full thrust contribute karta hai; sirf cost plumbing ki hai jo hot aur high-pressure chalti hai. Rocket thrust equation aur Specific impulse and chamber pressure se ties.
L5.2
Sensitivity. L5.1 ke fuel turbine ko use karte hue, agar aap chamber pressure badhate ho toh pump se Pa tak chadh jata hai (baaki sab fixed), toh required kis factor se change hoga? Naya do, aur ek line mein explain karo ki staged combustion yeh kyun tolerate karta hai lekin gas-generator cycle nahi karta.
Recall Solution
Proportions ki chain: pump power linearly scale karta hai ke saath ( se), aur linearly scale karta hai us power ke saath (bracket, , , sab unchanged hain). Isliye factor simply do pressures ka ratio hai: Required preburner flow isliye 25% badhta hai. L5.1 ki value kg/s lete hue: Ek line: staged combustion mein woh extra ~13 kg/s chamber mein wapas milte hain aur thrust produce karte hain, isliye higher chamber pressure pay off karta hai; gas-generator cycle mein woh bahar dump ho jaate, isliye efficiency loss gain ko cancel kar deta.
Recall Quick self-check reveals
Hydrogen-rich turbine gas ko same power ke liye oxygen-rich se kam flow kyun chahiye? ::: Kyunki , aur hydrogen-rich gas ka kahin zyada bada hota hai (~4500–5000 vs ~1200 J/kg·K). Chamber pressure badhana power balance mein pehle konsa term badhata hai? ::: Pump side, ek bade ke through. High par turbine bracket kyun flat hota hai? ::: Chhota negative exponent ko dheere dheere girata hai, isliye returns diminish hote hain. FFSC mein propellant ka kitna fraction chamber se pehle gasify hota hai? ::: Sab kuch — yahi "full flow" ki definition hai.