6.4.5 · D1Power, Thermal & Reliability

Foundations — Heat dissipation and cooling solutions

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Before you can read a single formula in the parent note, you need to know what heat is, what "flows" means for it, and what each letter on the page stands for. We build every one of them here, from nothing, in the order they depend on each other.


1. Temperature — the "how hot" number

Deep inside a CPU there is the hottest spot, called the junction (where the transistors actually switch). Its temperature gets its own symbol:

  • = junction temperature (the hottest inner point of the chip)
  • = ambient temperature (the room air around the machine)

The whole cooling job is a journey: heat starts hot at and ends cool at .

Figure s01 — The heat journey. The picture below traces one lump of heat: it is born hottest at the junction (, marked in red), conducts out through the heatsink, and finally leaves into the room air at . The red arrow shows the fixed direction: always hot → cold.

Figure — Heat dissipation and cooling solutions

2. The temperature difference

We just named two temperatures: (hot chip) and (cool air). "" and "" below are just generic names for whichever two points you are comparing — in the main CPU example they are and , but the same idea works for any two ends of a path (e.g. across the thermal paste, or across one fin).

This is the single most reused quantity in the whole parent note, so lock it in.

Reveal
(for the CPU path, ), the temperature gap that drives heat flow, always .

3. Power / heat flow — heat per second

Heat is a form of energy. But we rarely care about a lump of energy; we care about the rate it arrives — how much heat per second.

Figure s02 — The bucket analogy. Water flows in from the top at rate (watts of heat). The red level is the temperature. The drain on the side is the cooling path: a bigger hole (lower resistance) holds the level low.

Figure — Heat dissipation and cooling solutions

4. The three ways heat travels

Heat can only get from chip to air by three routes. You must recognise all three by name.

For electronics: conduction then convection, in that order, is the main path.

Which mechanism moves heat through solid metal?
Conduction.
Which mechanism needs moving air or liquid?
Convection.
Which one dominates only in space or at very high temperatures?
Radiation.

5. Thermal resistance — the star of the show

This is the idea the whole parent note is built on, so we earn it slowly.

We already have two quantities:

  • — how many watts of heat we push (the flow),
  • — how many degrees the temperature climbs (the price we pay).

Figure s03 — Resistances in series. Three resistances (chip, paste, heatsink) sit end to end. The single red arrow is the heat flowing straight through all three — since it must cross each in turn, their resistances simply add to one total between and .

Figure — Heat dissipation and cooling solutions

6. Material and geometry symbols (inside the formulas)

The parent note's two formulas use extra letters. Each is a plain physical thing.

Where comes from

This formula is not pulled from nowhere — it is Fourier's Law of conduction rearranged, and it only holds under three simple assumptions.

Read as a sentence: resistance grows with distance , shrinks with good material and big area . Every letter you now know.

The convection resistance


7. The boundary layer — why fans work at all

Why does a fan improve cooling so dramatically?
It thins the insulating boundary layer of stagnant air, raising .

How these foundations feed the topic

Temperature T

Difference delta T

Ambient T

Thermal resistance R_th

Power P in watts

Mechanisms conduction convection radiation

Material k area A thickness d

Fluid coefficient h

Boundary layer

Series sum of resistances

Predict junction temperature

Design the cooling solution

Every arrow is a "you must know this first" link: you cannot understand until you know and ; you cannot understand the fin formulas until you know , , .


Equipment checklist

Cover each answer and test yourself. If any one stumps you, re-read its section above.

What does mean and why is it the temperature we worry about?
Junction temperature — the hottest inner point of the chip; it hits the safety limit first.
Write for the CPU path in terms of the temperatures you know.
(hotter minus cooler), and it is always in normal cooling.
What are the units of power and what does 1 watt mean?
Watts; 1 watt = 1 joule of heat energy every second.
and — how are they related?
Same quantity (watts of heat); the parent note uses for heat through a slab, for chip power, but they mean the same thing.
Name the three heat-transfer mechanisms and which two dominate in a PC.
Conduction, convection, radiation; conduction and convection dominate.
State the definition of thermal resistance as a formula.
, in °C/W.
Is a large good or bad?
Bad — it means big temperature rise per watt, i.e. poor cooling.
Why do thermal resistances in series add?
Because it copies Ohm's law (); heat crosses each layer one after another, so their resistances sum.
Derive from Fourier's Law.
Fourier: ; put into , the cancels, leaving (assuming 1-D, steady state, constant ).
What three assumptions sit behind ?
Constant , uniform surface temperature, negligible radiation.

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