3.6.14 · D5 · HinglishSpacecraft Structures & Systems Engineering

Question bankThermal analysis — conduction in structures, thermal stress

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3.6.14 · D5 · Physics › Spacecraft Structures & Systems Engineering › Thermal analysis — conduction in structures, thermal stress

Yeh ek rapid-fire concept trap bank hai parent topic ke liye. Har line ek question ::: answer reveal hai. Answer ko cover karo, pehle apna verdict aur reason decide karo, phir check karo. Agar sirf "true/false" bol sakte ho lekin kyun nahi — toh samjha nahi abhi tak.


Symbols jo pehle chahiye (traps se pehle padho)

Neeche ke har trap mein kuch specific letters ka sahara liya gaya hai. Koi symbol use karne se pehle yeh batana aana chahiye ki uska matlab kya hai aur uske saath kaun si picture hai. Yeh rahe, har ek clearly:


Woh do formulas jinpar yeh traps hain (ek baar yahan ikatti)

Traps se pehle, do governing statements ko pin down karo taaki neeche ka har reveal kuch concrete point kar sake. Har ek earned hai, sirf assert nahi ki gayi.

Figure — Thermal analysis — conduction in structures, thermal stress
Figure s01 — Rod ke along Temperature vs. position. Blue line true steady-state profile hai: yeh perfectly straight hai kyunki slope (yellow arrows, teen slices par identically drawn) kabhi nahi badalti, jo constant flux demand karta hai. Red dashed curve ek forbidden profile hai jiska slope vary karta hai; iske liye heat kuch slices mein pile up honi chahiye. Green dots fixed-temperature ends (hot, left) aur (cold, right) mark karte hain.

Figure — Thermal analysis — conduction in structures, thermal stress
Figure s02 — Stress sign convention. Top (red): ek heated rod do rigid walls ke beech expand karna chahti hai; walls andar push karti hain (yellow arrows), isliye rod compression mein hai, . Bottom (blue): ek cooled rod shrink karna chahti hai; walls use stretched pakad ke rakhti hain (yellow arrows outward point karti hain), isliye yeh tension mein hai, . "Rigid walls" yahan matlab fixed-displacement (mechanical) ends.


True or false — justify karo

Ek rod jo heat up hoti hai lekin dono ends par move karne ke liye free hai, zero thermal stress develop karti hai.
True — koi fixed-displacement constraint nahi, toh rod simply se elongate hoti hai aur koi internal force build nahi hoti. Stress ke liye mechanical constraint chahiye, sirf temperature change nahi.
Agar ek bar ke dono ends fixed displacement par held hain aur use heat kiya jaaye, toh stress compressive hoga.
True — heating se material badhna chahta hai, walls length constant rakhne ke liye push back karti hain, aur andar squeeze hona compression hai ( for ).
Fixed displacement par dono ends held bar ko cool karne se tensile stress produce hota hai.
True — cooling () se yeh shrink karna chahta hai; walls bahar pull karke resist karti hain, isliye → tension.
Fully constrained rod mein thermal stress rod ki length par depend karta hai.
False — mein koi nahi; ek lambi rod absolute terms mein zyada expand karti hai lekin strain (aur isliye stress) length-independent hai.
1D steady state mein constant ke saath, temperature profile ek straight line hoti hai.
True — constant se milta hai, isliye slope constant hai aur linear hai (figure s01 dekho).
Heat flux , fixed-temperature ends wali 1D steady-state rod ke along vary karta hai.
False — steady state mein , isliye har cross section par same hai; jo ek face se enter karta hai woh doosre se exit karta hai.
Higher thermal conductivity wale material mein hamesha higher thermal stress hota hai.
False — yeh set karta hai ki heat kitni tezi se flow karti hai (temperature field), stress nahi; stress , aur par depend karta hai. High gradients ko reduce bhi kar sakta hai aur isliye stress bhi.
CFRP dimensionally stable structures ke liye partly is liye prefer kiya jaata hai kyunki uska near zero ho sakta hai.
True — ke saath, term collapse ho jaata hai regardless of stiffness ya temperature swing, isliye thermal stress aur warping almost vanish ho jaate hain (dekho Composite Materials in Spacecraft).
Fourier's law mein minus sign ka matlab hai ki heat temperature mein uphill flow kar sakti hai.
False — minus sign downhill flow enforce karta hai: yeh flux vector ko gradient arrow ke opposite point karta hai, isliye heat hot se cold ki taraf jaati hai, second law follow karte hue.

Spot the error

"Beam 50 °C heat hoti hai toh 0.5 mm expand hoti hai; isliye yeh stressed hai."
Galat: free expansion displacement hai, stress nahi. Stress tab aata hai jab woh 0.5 mm ek fixed-displacement end se prevent ho. Pehle mechanical boundary condition check karo.
"Average temperature 25 °C hai, isliye main stress ke liye everywhere use karunga."
Non-uniform field ke liye galat: har slice ka apna hota hai, isliye stress bar ke along vary karta hai. Average cold end par tension aur hot end par compression chhupa deta hai.
"Heat flux hai ."
Minus sign missing hai. Uske bina gradient ke upar point karega (cold→hot), physics violate karta hua. Correct form: .
"Kyunki hot end expand karna chahta hai, isliye woh tension mein hona chahiye."
Ulta hai: held hote hue expand karna chahna matlab constraint dwara compressed hona → . Tension tab milta hai jab woh shrink karna chahta hai (cooling).
"Rod stress hai ."
Stray galat hai; stress ki units pressure (Pa) hoti hain aur already pascals deta hai. Length se multiply karna ek force-like quantity deta hai, stress nahi.
" tab bhi kaam karta hai jab strongly temperature par depend karta ho."
Generally nahi — woh clean result constant assume karta tha. True equation hai ; agar ho, toh bahar nahi aa sakta, aur profile straight nahi rehti.

Why questions

Steady state kyun deta hai, nahi?
Steady state ka matlab hai ek slice mein energy ka koi accumulation nahi, isliye flux andar equals flux bahar — flux constant hai, necessarily zero nahi. Ek nonzero constant flux exactly woh rod hai jo steadily heat conduct kar rahi hai.
Thermal stress formula mein (stiffness) kyun hai?
Kyunki stress = stiffness × elastic strain, . Constraint force karta hai; usse se multiply karna us strain ko stress mein convert karta hai.
Usi formula mein minus sign kyun hai?
Constraint thermal strain cancel karta hai, isliye mechanical strain thermal one ka negative hai (). Woh negative sign seedha Hooke's law ke through mein flow karta hai, "heating → compression" encode karte hue.
Fatigue ke liye stress range (magnitude) kyun important quantity hai?
Fatigue cyclic loading se drive hoti hai — har orbit mein max aur min stress ke beech swing — absolute level se nahi. Ek badi swing ek part ko crack kar sakti hai even agar peaks moderate hoon (dekho Fatigue and Fracture Mechanics).
Ek strut ko permanent compression mein pre-stressing karna fatigue life kyun improve karta hai?
Agar part poore thermal cycle mein compressive () rehta hai, toh yeh kabhi tensile reversals experience nahi karta jo cracks kholte aur badhate hain; stress ko zero ke ek side par rakhna fatigue crack propagation suppress karta hai.
Designers thermal stress reduce karne ke liye flexible (compliant) mounts kyun add karte hain?
Ek compliant mount fixed-displacement condition relax karta hai. Agar ends thoda move kar sakein, mechanical strain — aur isliye stress — free-expansion (zero-stress) case ki taraf drop ho jaata hai.
Low orbit mein ek spacecraft roughly har 90 minutes mein thermal cycle kyun dekhta hai?
Ek orbit use sunlight aur Earth's shadow se ek baar le jaata hai; shadow mein enter aur exit karna hot–cold swing drive karta hai, isliye cycles orbital period track karte hain (dekho Thermal Environment in Orbit).

Edge cases

Agar ho toh thermal stress kya hai?
Exactly zero — koi temperature change nahi matlab koi thermal strain nahi, isliye regardless of kitni rigidly clamped hai.
Agar ho (ideal zero-expansion material) toh stress kya hoga?
Kisi bhi temperature par zero thermal stress — jab kuch expand hi nahi karna chahta, constraint kuch nahi karta. Yahi near-zero-CTE composites ke peeche design goal hai.
Jab dono ends same fixed temperature par hoon, toh midpoint par temperature kya hai?
Poori rod us temperature par hai — linear profile mein zero slope hai, isliye everywhere aur heat flux zero hai.
Fixed-temperature lekin free-to-move (mechanically unconstrained) case mein thermal stress kya hai?
Uniform heating ke liye zero — free ends bar ko unimpeded expand karne dete hain, isliye koi mechanical strain force nahi hoti aur koi stress develop nahi hota, even though bar physically elongate hoti hai.
Agar zero hota, toh steady-state flux kya hota?
Zero — ek perfect insulator koi heat carry nahi karta, isliye ; rod do-fixed-temperature steady state reach hi nahi kar sakti bina heat flow ke.
Linear profile ke liye, magnitude mein thermal stress kahan sabse bada hoga?
Jis end par reference temperature se sabse zyada door ho, kyunki us temperature difference ke saath scale karta hai — aksar dono boundaries mein se ek.
Recall Quick self-test

Fixed-displacement rod, heated: stress ka sign? ::: Compressive, — expand karna chahti hai aur kar nahi sakti. Kya thermal stress rod length par depend karta hai? ::: Nahi — mein koi nahi. Fixed-temperature lekin free-to-move rod, heated: stress? ::: Zero — expansion unopposed hai. Full steady-state conduction equation kya hai, aur constant use kya banata hai? ::: ; constant ke saath yeh ban jaata hai, straight-line deta hai.